{"id":11990,"date":"2016-09-30T23:49:37","date_gmt":"2016-09-30T22:49:37","guid":{"rendered":"http:\/\/www.micro-trike.co.uk\/wordpress\/?p=11990"},"modified":"2016-10-01T07:36:24","modified_gmt":"2016-10-01T06:36:24","slug":"not-according-to-plan","status":"publish","type":"post","link":"http:\/\/www.micro-trike.co.uk\/wordpress\/not-according-to-plan\/","title":{"rendered":"Not according to plan"},"content":{"rendered":"<p>Today was Weedhopper electrics day and here&#8217;s a shot of the parts that I wanted to replace laid out before I started.<\/p>\n<p><a href=\"http:\/\/micro-trike.co.uk\/images\/fr_weed167.jpg\"><img decoding=\"async\" src=\"http:\/\/micro-trike.co.uk\/images\/fr_weed167_s.jpg\" alt=\"null\" \/><\/a><\/p>\n<p>The first job was easy &#8211; to remove its voltage regulator and replace it with the new one. That was easy and didn&#8217;t take very long, except for trying to find a nut that dropped down under a seat. <\/p>\n<p>Then it was time to start on the stator. Removing the end cover complete with the starter motor also didn&#8217;t take very long and the next job was to remove the flywheel. The flywheel is mounted on a tapered extension of the rear end of the crankshaft with a key and secured by a large nut and as it&#8217;s likely to have been Loctited by whoever fitted it the last time, it needs a puller to remove it. I had one, a home-made one, but I had been assured that it worked fine.<\/p>\n<p>When I got the engine for MYRO back in 2009 the starter gear had been removed, so I had to refit it. This had involved tightening the flywheel retaining nut, so I assumed that I had a socket that fitted. But I guess that I must have borrowed one at the time as today I could find nothing that would fit.<\/p>\n<p>So that meant a drive over to Brico Depot at Trelissac to pick up a new 30mm socket and a delay of 1\u00bd hours, but I had no choice. Even with the new socket, the nut wouldn&#8217;t budge, probably because of Loctite, but the heat from a carefully directed blowlamp did the trick and off it came. The next challenge was the flywheel itself.<\/p>\n<p>It was a pig to get off. Initially I tried just attaching the extractor and applying pressure &#8211; lots of it &#8211; but it just stayed put. Then I thought that a little bit of heat might help on that too as it had done with the retaining nut and I had totally underestimated just how much pressure the extractor was applying.<\/p>\n<p>After a few seconds of heat, the flywheel flew off the shaft at great speed! Luckily, it fell into the bottom of the pod with a clatter and didn&#8217;t do any damage, but if I&#8217;d fitted the screen beforehand, it would have been badly damaged, I&#8217;m sure.<\/p>\n<p>Getting to the stator and its associated wiring then involved even more stripping. Here are a few shots of the final stage that gave access to the wiring that leads out of the side of the generator housing through a hole with a split rubber grommet.<\/p>\n<p><a href=\"http:\/\/micro-trike.co.uk\/images\/fr_weed168.jpg\"><img decoding=\"async\" src=\"http:\/\/micro-trike.co.uk\/images\/fr_weed168_s.jpg\" alt=\"null\" \/><\/a><\/p>\n<p><a href=\"http:\/\/micro-trike.co.uk\/images\/fr_weed169.jpg\"><img decoding=\"async\" src=\"http:\/\/micro-trike.co.uk\/images\/fr_weed169_s.jpg\" alt=\"null\" \/><\/a><\/p>\n<p>Here are all the parts that had to be removed during the process.<\/p>\n<p><a href=\"http:\/\/micro-trike.co.uk\/images\/fr_weed170.jpg\"><img decoding=\"async\" src=\"http:\/\/micro-trike.co.uk\/images\/fr_weed170_s.jpg\" alt=\"null\" \/><\/a><\/p>\n<p>Rebuilding after fitting the new stator should then have been a doddle, and it did proceed very smoothly. Unfortunately, after dashing off for a quick &#8216;apero&#8217; with friends and dashing back because of incoming rain, I didn&#8217;t take enough care to check the rebuild at each stage while I was doing it and after I&#8217;d got the flywheel and housing back on again, the engine&#8217;s crankshat wouldn&#8217;t rotate.<\/p>\n<p>So I&#8217;ve obviously been careless mounting the flywheel and it&#8217;s probably gone a bit cock-eyed on the shaft. It was my own fault and now it&#8217;ll have to come off again and be refitted properly. Very annoying and after everything had seemed to go pretty smoothly up to then, not according to plan at all \ud83d\ude10<\/p>\n<!-- AddThis Advanced Settings generic via filter on the_content --><!-- AddThis Share Buttons generic via filter on the_content -->","protected":false},"excerpt":{"rendered":"<p>Today was Weedhopper electrics day and here&#8217;s a shot of the parts that I wanted to replace laid out before I started. The first job was easy &#8211; to remove its voltage regulator and replace it with the new one. That was easy and didn&#8217;t take very long, except for trying to find a nut &#8230; <a class=\"read-more\" href=\"http:\/\/www.micro-trike.co.uk\/wordpress\/not-according-to-plan\/\">Read more<\/a><!-- AddThis Advanced Settings generic via filter on get_the_excerpt --><!-- AddThis Share Buttons generic via filter on get_the_excerpt --><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[5],"tags":[],"class_list":["post-11990","post","type-post","status-publish","format-standard","hentry","category-main-blog"],"_links":{"self":[{"href":"http:\/\/www.micro-trike.co.uk\/wordpress\/wp-json\/wp\/v2\/posts\/11990","targetHints":{"allow":["GET"]}}],"collection":[{"href":"http:\/\/www.micro-trike.co.uk\/wordpress\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/www.micro-trike.co.uk\/wordpress\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/www.micro-trike.co.uk\/wordpress\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"http:\/\/www.micro-trike.co.uk\/wordpress\/wp-json\/wp\/v2\/comments?post=11990"}],"version-history":[{"count":16,"href":"http:\/\/www.micro-trike.co.uk\/wordpress\/wp-json\/wp\/v2\/posts\/11990\/revisions"}],"predecessor-version":[{"id":12006,"href":"http:\/\/www.micro-trike.co.uk\/wordpress\/wp-json\/wp\/v2\/posts\/11990\/revisions\/12006"}],"wp:attachment":[{"href":"http:\/\/www.micro-trike.co.uk\/wordpress\/wp-json\/wp\/v2\/media?parent=11990"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/www.micro-trike.co.uk\/wordpress\/wp-json\/wp\/v2\/categories?post=11990"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/www.micro-trike.co.uk\/wordpress\/wp-json\/wp\/v2\/tags?post=11990"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}